一、概述Outline
QJ(D/S)R型精小型氣動(dòng)O型切斷球閥一種轉(zhuǎn)角為90°的旋轉(zhuǎn)類控制閥。它由氣動(dòng)活塞式執(zhí)行機(jī)構(gòu)和O型球閥組成,閥芯采用圓柱形通孔球體。QJ(D/S)R型為軟密封球閥、QJ(D/S)RY型為硬密封球閥。
該產(chǎn)品以壓縮空氣為動(dòng)力源,接受集散控制系統(tǒng)(DCS),可編程控制器(PLC)等開關(guān)信號(hào),通過電磁閥可實(shí)現(xiàn)對(duì)閥門快速位式控制。
該產(chǎn)品采用直通型鑄造閥體,球面經(jīng)特殊工藝加工和硬化處理,使其表面光滑耐磨,具有壽命長(zhǎng)、結(jié)構(gòu)緊湊、動(dòng)作可靠、流通能力大、流阻系數(shù)小、安裝方便及良好的切斷性能等特點(diǎn)。產(chǎn)品廣泛應(yīng)用于造紙、石化、冶金、航天、食品、醫(yī)藥、水處理等行業(yè),特別適用于高黏度和含有纖維介質(zhì)的工藝控制。
氣動(dòng)活塞式執(zhí)行機(jī)構(gòu)可分為單作用和雙作用兩種。雙作用使用在失電或失氣時(shí),閥門處于失電或失氣時(shí)的位置,以確保繼續(xù)生產(chǎn)。單作用在失電或失氣時(shí),閥門處于原始極限位置(全開或全閉),以確保生產(chǎn)過程處于安全位置。
QJ (D / S) R-type O-intensive small pneumatic valve one kind of cut off the corner of 90 ° rotation of the controlled valve. It consists of pneumatic piston actuator and the composition of O-type ball valve, valve core sphere using cylindrical hole. QJ (D / S) R-type for soft seated ball valve, QJ (D / S) RY-type of seal valve.
The product is compressed air as power source, accept the distributed control system (DCS), programmable logic controller (PLC) such as switching signals, can be realized through the solenoid valve control valve fast bits.
The product is through casting body, spherical processed by special technology and hardened, making it a smooth surface wear, with a long life, compact structure, reliability, flow capacity, flow resistance coefficient is small, easy to install and good cut-off performance characteristics. Products are widely used in papermaking, petrochemical, metallurgy, aerospace, food, medicine, water treatment and other industries, particularly for high viscosity and contain fiber media process control.
Pneumatic piston actuators can be divided into single and double acting two. Dual role in the loss of power or loss of use of gas when the valve is out of power or loss of gas when the position to ensure continued production. Single in the loss of power or loss of gas when the valve is in the original extreme position (open or closed) to ensure that the production process in a secure location
主要零件材質(zhì)表 Form of Major Parts Materials
序號(hào) No | 零件名稱 Accessory name | 材質(zhì) |
C | P | R |
1 | 右閥體 Bonnet | WCB | ZG1Cr18Ni9Ti | ZG1Cr18Ni12Mo2Ti |
2 | 螺母 Nut | 35 | 1Cr18Ni9Ti | 1Cr18Ni9Ti |
3 | 墊片 Gasket | PTFE | PTFE | PTFE |
4 | 螺柱 Stud | 35 | 1Cr18Ni9Ti | 1Cr18Ni9Ti |
5 | 閥體 Body | WCB | ZG1Cr18Ni9Ti | ZG1Cr18Ni12Mo2Ti |
6 | 閥座 Seat | PTFE | PTFE | PTFE |
7 | 球體 Ball | 1Cr18Ni9Ti | 1Cr18Ni9Ti | lCr18Ni12Mo2Ti |
8 | 閥桿 Stem | 1Cr13 | 1Cr18Ni9Ti | lCr18Ni12Mo2Ti |
9 | 墊片 Gasket | PTFE | PTFE | PTFE |
10 | 填料 Packing | PTFE | PTFE | PTFE |
11 | 襯套 Bushing | PTFE | PTFE | PTFE |
12 | 壓蓋 Gland | WCB | ZG1Cr18Ni9Ti | ZG1Cr18Ni12Mo2Ti |
13 | 螺栓 Bolt | 35 | 1Cr18Ni9Ti | 1Cr18Ni9Ti |
14 | 螺栓 Bolt | 35 | 1Cr18Ni9Ti | 1Cr18Ni9Ti |
15 | 連接支架 Connecting Yoke | 1Cr18Ni9Ti | 1Cr18Ni9Ti | 1Cr18Ni9Ti |
16 | 螺栓 Bolt | 35 | 1Cr18Ni9Ti | 1Cr18Ni9Ti |
17 | 連接套 Connecting Set | 35 | 1Cr18Ni9Ti | 1Cr18Ni9Ti |
18 | 氣動(dòng)裝置 Pneumatic Device | | | |
19 | 位置指示器 Location Indicator | | | |
*主要零部件及密封圈的材質(zhì)亦可根據(jù)實(shí)際工況條件或用戶特殊要求設(shè)計(jì)選用。
Note: The main spare parts and sealing-ring materials of ball valve series can be designed for Options as per real working conditions and users special reauirements.
二、主要技術(shù)參數(shù)和技術(shù)指標(biāo)Main technical parameters and technical indicators
1、主要技術(shù)參數(shù)Main technical parameters
公稱通徑mm | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 350 | 400 |
額定流量系數(shù)Kv | 21 | 38 | 72 | 112 | 170 | 275 | 380 | 512 | 941 | 1450 | 2220 | 3590 | 5130 | 7360 | 8750 | 11800 |
公稱壓力MPa | 1.6、2.5、4.0.、6.4 |
額定行程 Rated travel | 90° |
固有流量特性 Inherent flow characteristic | 快開特性Quick-opening feature |
閥體材質(zhì) Body material | ZG230~450、ZG1Cr18Ni9Ti、ZG1Cr18Ni12Mo2Ti |
閥座材質(zhì) Seat Material | 軟密封:PTFE、PPL;硬密封:不銹鋼 Soft Seal: PTFE, PPL; seal: stainless steel |
閥芯材質(zhì) Spool material | ZG230~450、ZG1Cr18Ni9Ti、ZG1Cr18Ni12Mo2Ti |
介質(zhì)溫度℃ | -40~+80、-40~+350 |
氣源壓力Mpa | 0.4~0.6 |
電磁閥 Solenoid valve | 電源 Power supply | 220V AC、24V DC |
防爆等級(jí) Explosion levels | 普通型、防爆型dIIBT4(dIICT4)、本安型 Common type, explosion-proof dIIBT4 (dIICT4), intrinsically safe |
連接形式 Connection form | GB9113—2000(JB/T79-94) |
泄漏量Leakage | 軟密封:VI級(jí);硬密封:IV級(jí) Soft sealing: VI grade; seal: IV level |
執(zhí)行機(jī)構(gòu)接口 Actuator interfaces | 1/8”G NAMUR1/4”G |
注:1.DN200及以下浮動(dòng)球閥;DN250及以上固定球閥
Note: 1.DN200 and below the floating ball; DN250 and above the fixed ball valve
2、執(zhí)行機(jī)構(gòu)扭轉(zhuǎn)及動(dòng)作時(shí)間Action to reverse the actuator and the time
執(zhí)行機(jī)構(gòu)型號(hào)AGT | 63*90 | 75*90 | 83*90 | 92*90 | 110*90 | 118*90 | 127*90 | 160*90 | 210*90 | 254*90 | 255*90 |
扭矩N.m | 400KPa | 23.2 | 40.0. | 56.0 | 77.6 | 112.8 | 168.0 | 220.0 | 440.0 | 948.0 | 1740.0 | 2172.0 |
500KPa | 29.0 | 50.0 | 70.0 | 97.0 | 141.0 | 210.0 | 275.0 | 550.0 | 1185.0 | 2175.0 | 2715.0 |
動(dòng)作時(shí)間(S) | 0.241 | 0.333 | 0.429 | 0.444 | 0.461 | 0.60 | 0.857 | 1.62 | 3.33 | 6.00 | 7.50 |
注:1、雙作用執(zhí)行機(jī)構(gòu)在75%負(fù)載情況下的動(dòng)作時(shí)間 2、縮短動(dòng)作時(shí)間可允許非標(biāo)配置
Note: 1, double-acting actuators at 75% load case, the action time of 2 to shorten the operating time to allow non-standard configuration
三、允許壓差Permissible differential pressure
1、雙作用執(zhí)行機(jī)構(gòu) PN1.6閥體 Double-acting valve actuator PN1.6
單位:MPa
公稱通徑(mm) | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 |
執(zhí)行機(jī)構(gòu) Executive body | 氣源KPaG | 允許壓差Permissible differential pressure |
AGT63 | 400 | 1.6 | 1.6 | 1.09 | | | | | | | | | | | |
500 | 1.6 | 1.6 | 1.6 | | | | | | | | | | | |
AGT75 | 400 | | | 1.6 | | | | | | | | | | | |
500 | | | 1.6 | | | | | | | | | | | |
AGT83 | 400 | | | | 1.6 | 1.6 | 0.97 | | | | | | | | |
500 | | | | 1.6 | 1.6 | 1.95 | | | | | | | | |
AGT110 | 400 | | | | 1.6 | 1.6 | 1.6 | | | | | | | | |
500 | | | | 1.6 | 1.6 | 1.6 | | | | | | | | |
AGT118 | 400 | | | | | | 1.6 | 1.9 | 0.63 | | | | | | |
500 | | | | | | 1.6 | 1.6 | 1.24 | | | | | | |
AGT160 | 400 | | | | | | | 1.6 | 1.6 | 0.29 | | | | | |
500 | | | | | | | 1.6 | 1.6 | 0.65 | | | | | |
AGT210 | 400 | | | | | | | | | 1.6 | 1.25 | 0.65 | | | |
500 | | | | | | | | | 1.6 | 1.58 | 0.93 | | | |
AGT254 | 400 | | | | | | | | | | 1.6 | 1.51 | 0.62 | 0.51 | |
500 | | | | | | | | | | 1.6 | 1.9 | 0.78 | 0.68 | |
AGT255 | 400 | | | | | | | | | | | 1.6 | 1.26 | 1.43 | 0.8 |
500 | | | | | | | | | | | 1.6 | 1.26 | 1.84 | 1.05 |
2、單作用執(zhí)行機(jī)構(gòu) PN1.6閥體Single-acting valve actuator PN1.6
公稱通徑(mm) | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 |
執(zhí)行機(jī)構(gòu) Executive body | 氣源KPaG | 允許壓差Permissible differential pressure |
AGT75 | 400 | 1.6 | 1.6 | | | | | | | | | | | | |
500 | 1.6 | 1.6 | | | | | | | | | | | | |
AGT83 | 400 | 1.6 | 1.6 | 0.75 | | | | | | | | | | | |
500 | 1.6 | 1.6 | 1.6 | | | | | | | | | | | |
AGT110 | 400 | | | 1.6 | | | | | | | | | | | |
500 | | | 1.6 | | | | | | | | | | | |
AGT118 | 400 | | | | 1.6 | 1.04 | | | | | | | | | |
500 | | | | 1.6 | 1.6 | | | | | | | | | |
AGT160 | 400 | | | | 1.6 | 1.6 | 1.6 | 0.16 | | | | | | | |
500 | | | | 1.6 | 1.6 | 1.6 | 1.08 | | | | | | | |
AGT210 | 400 | | | | | | 1.6 | 1.6 | 1.02 | | | | | | |
500 | | | | | | 1.6 | 1.6 | 1.6 | | | | | | |
AGT254 | 400 | | | | | | | 1.6 | 1.6 | 1.32 | 0.26 | | | | |
500 | | | | | | | 1.6 | 1.6 | 1.6 | 1.1 | | | | |
AGT255 | 400 | | | | | | | | | 1.6 | 1.7 | 1.01 | 0.22 | 0.28 | 0.1 |
500 | | | | | | | | | 1.6 | 1.6 | 1.71 | 0.71 | 0.6 | 0.3 |
四、可配附件Available Accessories
電磁閥、手輪機(jī)構(gòu)、閥位開關(guān)、空氣過濾減壓器等。
Solenoid valve, hand wheel, valve position switch, air filter regulator and so on
五、外形尺寸和重量Dimensions and weight
1、法蘭式氣動(dòng)O型固定球閥O-fixed flange ball valve pneumatic
單位:mm
公稱通徑mm | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 |
L1 | 127 | 133 | 177 | 216 | 290 | 368 | 450 | 583 | |
H1 | 48 | 53 | 58 | 68 | 73 | 80 | 90 | 98 | 108 | 126 | 140 | 168 | 203 | 230 |
H | 231 | 243 | 279 | 286 | 362 | 371 | 447 | 583 | 610 | 735 | 785 | 835 |
重量kg | PN1.6 | 6.8 | 7.2 | 9.0 | 14 | 18 | 27 | 34 | 49 | 89 | 116 | 201 | 246 | 341 | 458 |
PN4.0 | 6.8 | 8.6 | 11 | 16 | 22 | 33 | 42 | 58 | 107 | 138 | 242 | 295 | 410 | 546 |
L | 108 | 117 | 127 | 140 | 165 | 178 | 190 | 203 | 229 | 356 | 394 | 457 | 533 | 610 |
2、法蘭式O型浮動(dòng)球閥Flange O-floating ball valve
單位:mm
公稱通徑mm | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 |
L1 | 133 | 177 | 216 | 290 | 368 | 450 | 583 | | |
H1 | 48 | 53 | 58 | 68 | 73 | 80 | 90 | 98 | 108 | 126 | 140 | 168 | 203 | 230 |
H | 231 | 243 | 271 | 295 | 307 | 362 | 439 | 447 | 583 | 610 | 733 | 785 | 835 |
重量kg | PN1.6 | 7.1 | 7.8 | 11 | 16 | 20 | 31 | 35 | 52 | 94 | 125 | 210 | 257 | 370 | 500 |
PN4.0 | 8.6 | 9.0 | 12.8 | 19 | 24 | 37 | 44 | 63 | 112 | 149 | 252 | 308 | 450 | 599 |
L | 130 | 140 | 150 | 165 | 180 | 200 | 220 | 250 | 280 | 320 | 360 | 400 | 533 | 610 |
3、意大利式氣動(dòng)O型對(duì)夾球閥Italy pneumatic wafer ball valve
公稱通徑mm | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 |
L1 | 133 | 177 | 216 | 290 | 368 | 450 |
H1 | 48 | 53 | 58 | 68 | 73 | 80 | 90 | 98 | 108 | 126 | 140 |
H | 231 | 243 | 271 | 295 | 307 | 362 | 439 | 447 | 583 | 610 |
重量kg | PN1.6 | 5.1 | 5.4 | 6.3 | 10.5 | 12.5 | 15 | 32 | 38 | 50 | 60 | 80 |
PN4.0 | 6.1 | 6.5 | 6.8 | 12 | 30 | 45 | 49 | 73 | 80 | 90 | 105 |
L | 35 | 38 | 42 | 50 | 60 | 70 | 95 | 118 | 140 | 175 | 210 |
六、訂貨須知Ordering Information
1、產(chǎn)品型號(hào) 2、公稱通徑 3、公稱壓力 4、閥體和閥內(nèi)組件材料(介質(zhì)性能)
5、介質(zhì)溫度 6、雙作用或單作用(單作用請(qǐng)注明氣開式或氣關(guān)式)
1, Model 2, DN 3, PN 4, the valve body and internal components of materials (dielectric properties)
5, 6 medium temperature, double or single acting (one role please specify air or gas shut-open type)